Automated Job Card Management
We have digitized stage-wise job card entries with operator logging, timestamps and process tracking to make sure that it will be accurate and provide full production visibility.
The project focused on developing a fully customized ERP system specifically for the printing and label manufacturing industry. The solution optimizes end-to-end processes by replacing manual and Excel-based workflows with a centralized platform. By providing real-time insights the system enables faster decision-making, improved productivity and smoother production flow.
Some of the key operational hurdles that restricted our client’s efficiency and real-time coordination.
The client used to rely heavily on Excel sheets and disconnected tools which led to errors, miscommunication and delays across production, inventory and dispatch operations.
Job planning was done manually due to which improper machine allocation, inconsistent timelines and difficulty in adjusting priorities for urgent orders used to happen.
The team lacked visibility into stage-wise job movement, operator accountability and material flow which used to make it difficult to track progress, identify delays and ensure process accuracy.
Automated Job Card Management
We have digitized stage-wise job card entries with operator logging, timestamps and process tracking to make sure that it will be accurate and provide full production visibility.
Dynamic Job Scheduling & Planning
We have enabled machine-wise scheduling for printing, punching, slitting and dispatch to improve workload distribution and reduce production bottlenecks.
Integrated Inventory & Material Tracking
Totally automated raw material consumption, stock in/out entries and material allocation to eliminate manual errors and prevent stock shortages.
Real-Time Production Status Dashboard
Provided our client with a centralized dashboard to monitor job stages, machine loads, pending tasks and delays for faster and data-driven decision-making.
Two-Level Dispatch Approval System
Implemented a structured verification and approval workflow to make sure the dispatches are correct and accountability across teams is increased.
Repeat Order & Follow-Up Automation
Simplified recurring orders, client-wise history and automated follow-up reminders to manage reorders and reduce manual coordination.
Process-Wise QC & Inspection Tracking
Added mandatory QC checkpoints at various stages to make sure product quality and provide traceability if defects occur.
Order Lifecycle Tracking
Delivered a complete traceability from order creation to dispatch, highlighting progress, delays and stuck up stages.
Complaint Management System
Developed a multi-level complaint handling module with status of tracking, priorities and resolution workflows to improve customer satisfaction.
Quotation & Approval Management
Designed a multi-level quotation approval workflow to maintain accuracy and ensure timely client communication.
WorkLog & Daily Reporting Automation
Allow staff to log daily tasks with automatic email summaries sent to supervisors for transparency and performance tracking.
Comprehensive Reporting Suite
Provided automated reports for production, job cards, employee performance, dispatch completion and top customer analysis for better decision making.
Production Dashboards
Centralized dashboards were provided to increase real-time visibility of job status, machine load, pending tasks, order progress and production delays for better decision-making.
Role-Based Multi-User Access
Our ERP supported admin, production staff, operators, QC teams and dispatch users with customizable permissions and secure access to relevant modules.
Job Card Lifecycle Management
Manages complete job card workflows with stage-wise updates, operator logging, timestamps and automated process transitions.
Dynamic Job Scheduling
Lets the user to plan machine-wise for printing, punching, slitting and dispatch with drag-and-drop scheduling and instant workload balancing.
Advanced Search & Filters
Quickly retrieve job cards, order details, material records, customer history and production logs using powerful search and filtering tools.
Inventory & Material Tracking
Track raw materials, consumables, inward/outward entries and auto-deducts stock based on job consumption to make sure availability.
Third-Party Integrations
Easily integrate our Printing ERP with accounting software, barcode scanners, label printers and external reporting tools for a connected workflow environment.
Automated Alerts & Notifications
Sends automated updates for low stock, job completion, dispatch approvals, delays and pending tasks via email, SMS or WhatsApp.
Quality Check (QC) Workflow
Added a mandatory QC steps for each process stage, rejections, approvals and remarks to maintain product quality and traceability.
Complaint & Issue Management
Allowed teams to log, track and resolve customer complaints with multi-level approvals, status updates and follow-up reminders.
Reporting & Analytics
Offered comprehensive reports for production, job cards, employee performance, dispatch, inventory and customer business analytics.
Repeat Order & Follow-Up System
Simplified recurring orders, maintained full communication history and automates follow-up reminders to improve customer retention.
With complete transparency across production and inventory, the client gained confidence in daily operations which help them to manage workloads and commitments without uncertainty.
Simplified processes and real-time tracking which helped our client to reduce delays and make sure timely deliveries and strengthened trust with their customers.
Automation removed repetitive manual tasks which allowed teams to focus on meaningful work and creating a more efficient and stress-free work environment.
Throughout this project, we utilized high-performance technologies. Here’s an overview of the tools and methodologies that strengthened our client’s operations.
Visual Studio
ASP.Net
SQL Server 2012